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PLASMA PROCESSES, LLC
HUNTSVILLE, AL, 35811
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Prime contracting experience
11 records from government sources. Past participation is not evidence of current teaming interest.
| Role | Agency | Description | Vehicle | Obligated | Action date | Period |
|---|---|---|---|---|---|---|
| Prime | Department of Defense Department of the Air Force | DEMONSTRATION OF LONG LIFE 1N THRUSTERS WITH ASCENT AND OTHER AF-M315 FORMULATIONS | — | $5,531,764 | May 8, 2026 | Dec 7, 2021 – Aug 3, 2026 |
| Prime | National Aeronautics and Space Administration National Aeronautics and Space Administration | E014042 SBIR PHASE III CHEMICAL PROPULSION MODULE FOR THE GREEN PROPULSION DUAL MODE PROJECT | — | $872,381 | Apr 15, 2026 | May 9, 2023 – Dec 31, 2026 |
| Prime | National Aeronautics and Space Administration National Aeronautics and Space Administration | MULTI-USE COATING FOR ABRASION PREVENTION, WEAR PROTECTION, AND LUNAR DUST REMOVAL | — | $367,300 | Jan 23, 2025 | Jun 2, 2021 – Feb 28, 2025 |
| Prime | National Aeronautics and Space Administration National Aeronautics and Space Administration | REFRACTORY METAL COATED URANIUM NITRIDE FUEL FOR NUCLEAR THERMAL PROPULSION | — | $750,000 | Nov 26, 2024 | Jun 19, 2020 – Dec 31, 2025 |
| Prime | National Aeronautics and Space Administration National Aeronautics and Space Administration | DUAL MODE GREEN MONOPROPELLANT PROPULSION SYSTEM FOR INTERPLANETARY MISSIONS | — | $749,999 | Dec 14, 2022 | Jan 15, 2021 – Jul 14, 2023 |
| Prime | Department of Defense Missile Defense Agency | RESEARCH&DEVELOPMENT LOW THERMAL CONDUCTIVITY VALVE FOR HIGHLY MANEUVERABLE UPPER STAGE MOTORS | — | $2,964,686 | Sep 29, 2022 | May 1, 2020 – Apr 30, 2023 |
| Prime | Department of Defense Missile Defense Agency | SBIR/STTR PHASE II R&D: COMPOSITE HOT STRUCTURES WITH OXIDATION PROTECTION | — | $1,693,857 | Jul 20, 2022 | Feb 11, 2019 – Apr 21, 2023 |
| Prime | National Aeronautics and Space Administration National Aeronautics and Space Administration | IGF::OT::IGF NUCLEAR THERMAL PROPULSION (NTP) HAS BEEN IDENTIFIED AS A CRITICAL TECHNOLOGY NEEDED FOR HUMAN MISSIONS TO MARS AND BEYOND DUE TO ITS INCREASED SPECIFIC IMPULSE (ISP) AS COMPARED TO TRADITIONAL CHEMICAL PROPULSION SYSTEMS. RECENTLY, THE GAME CHANGING DEVELOPMENT (GCD) PROGRAM, WHICH IS A PARTNERSHIP BETWEEN NASA, DOE, AND INDUSTRY, WAS INITIATED TO EVALUATE THE FEASIBILITY OF A LOW ENRICHED URANIUM (LEU) NTP SYSTEM. A CRITICAL ASPECT OF NTP IS TO DEVELOP A ROBUST, STABLE FUEL. ONE OF THE FUEL CONFIGURATIONS CURRENTLY BEING EVALUATED IS A W-UO2 CERMET. FABRICATION OF FULL-SIZE CERMET ELEMENTS (>20?) HAS PROVEN TO BE DIFFICULT. AS A RESULT, THE USE OF CERMET SEGMENTS TO PRODUCE A FULL-SIZE FUEL ELEMENT IS OF INTEREST. HOWEVER, TECHNIQUES FOR JOINING THE SEGMENTS ARE NEEDED. DURING PHASE I, DIFFUSION BONDING TECHNIQUES WERE DEVELOPED FOR PRODUCING FUEL ELEMENTS FROM CERMET SEGMENTS. MICROSCOPIC EXAMINATION AND PRELIMINARY PROPERTIES TESTING SHOWED EXCELLENT JOINTS WERE FORMED. FOR EXAMPLE, QUANTITATIVE TENSILE TESTING OF W SAMPLES PRODUCED AT 1500C HIP WITH A NB INTERFACIAL COATING SHOWED THE FAILURES WERE IN THE BULK W AND NOT AT THE NB-W INTERFACES. THEREFORE, THE STRENGTH OF THE JOINTS WERE GREATER THAN THE STRENGTH OF THE BULK W MATERIAL. USING THE MOST PROMISING FABRICATION METHODS, A 6.3' LONG SIMULATED CERMET FUEL ELEMENT COMPRISED OF TWENTY-FIVE 0.25' THICK SEGMENTS WAS PRODUCED TO DEMONSTRATE PROOF-OF-CONCEPT. DURING THE PHASE II INVESTIGATION, THE HIP DIFFUSION BONDING PROCESS WILL BE OPTIMIZED FOR MAKING W CERMET BASED FUEL ELEMENTS. THIS WILL BE ACCOMPLISHED BY PERFORMING A PROCESS PARAMETER-CHARACTERIZATION-PROPERTIES STUDY. THE OPTIMIZED FABRICATION METHODS WILL THEN BE USED TO MAKE PROTOTYPE FUEL ELEMENTS WITH W CLADDINGS AND SUBSCALE FUEL ELEMENTS FOR DELIVERY TO NASA FOR HOT HYDROGEN TESTING | — | $750,000 | Jun 28, 2022 | Apr 19, 2017 – Jun 30, 2022 |
| Prime | Department of Defense Department of the Air Force | CARBON / CARBON COMPOSITE LEADING EDGES WITH INTEGRATED OXIDATION PROTECTION COATINGS FOR HYPERSONIC WEAPONS. | — | $3,000,000 | Feb 4, 2022 | Jun 17, 2019 – May 6, 2022 |
| Prime | Department of Defense Missile Defense Agency | SBIR PHASE II R&D; HIGHLY VECTORABLE, MULTI-PULSE ROCKET MOTOR NOZZLE TO ENHANCE MANEUVERABILITY OF ADVANCED INTERCEPTORS | — | $989,443 | Jan 3, 2022 | May 17, 2019 – Jul 31, 2022 |
| Prime | National Aeronautics and Space Administration National Aeronautics and Space Administration | LUNAR FLASHLIGHT PROPULSION SYSTEM (LFPS) 100 MN THRUSTER | — | $988,064 | Oct 14, 2021 | Dec 19, 2019 – Mar 18, 2022 |
Contract vehicles are shown only when present in the source record. Linked award numbers and vehicles open the authoritative record on USAspending.gov.
Subcontracting experience
24 records from government sources. Past participation is not evidence of current teaming interest.
| Role | Agency | Description | Vehicle | Obligated | Action date | Period |
|---|---|---|---|---|---|---|
| Subcontractor | Department of Defense | FOREBODY SECTION COATED 4106820035 Parent award context Parent award agency: Department of Defense · Department of the Army Parent award NAICS: 336414 Parent award performance state: TX Parent award description: PRECISION STRIKE MISSILE (PRSM) EARLY OPERATIONAL CAPACITY (EOC) LOT 3 View parent award on USAspending | — | $276,760 | Sep 12, 2025 | — – — |
| Subcontractor | Department of Defense | GUIDED MISSILE AND SPACE VEHICLE PROPULSION UNIT AND PROPULSION UNIT PARTS MANUFACTURING MP00486636 Parent award context Parent award agency: Department of Defense · Department of the Air Force Parent award NAICS: 332993 Parent award performance state: MD Parent award description: MANUFACTURING CAPACITY ENHANCEMENT - HACM ABPS View parent award on USAspending | FA865621DA014USAspending | $772,708 | Jun 24, 2025 | — – — |
| Subcontractor | Department of Defense | WCDS PANEL. 4106598729 Parent award context Parent award agency: Department of Defense · Department of the Army Parent award NAICS: 541715 Parent award performance state: TX Parent award description: TASK ORDER AWARDED TO LOCKHEED MARTIN MISSILES & FIRE CONTROL FOR THE PERFORMANCE WORK STATEMENT (PWS) ENTITLED, "PRSM INCREMENT 2 DEVELOPMENT AND DEMONSTRATION". View parent award on USAspending | W31P4Q22D0002USAspending | $215,050 | Feb 26, 2025 | — – — |
| Subcontractor | Department of Defense | BED PLATES, RED 200170959 Parent award context Parent award agency: Department of Defense · Department of the Air Force Parent award NAICS: 541715 Parent award performance state: WA Parent award description: NEXT-GENERATION HALL THRUSTER STUDY (NGHTS) View parent award on USAspending | — | $33,633 | Dec 4, 2024 | — – — |
| Subcontractor | National Aeronautics and Space Administration | RS25, 290A1 & 295A1 200168100 Parent award context Parent award agency: National Aeronautics and Space Administration · National Aeronautics and Space Administration Parent award NAICS: 541712 Parent award performance state: CA Parent award description: IGF::CT::IGF RS-25 PRODUCTION RESTART TO BE UNDERTAKEN BY THE CONTRACTOR IN SUPPORT OF PROVIDING SIX RS-25 ENGINES MODIFIED AS NECESSARY FOR THE TECHNICAL REQUIREMENTS UNDER THE SPACE LAUNCH SYSTEM, RECERTIFICATION OF PRODUCTION, IMPROVEMENTS IN MANUFACTURING, AND CERTIFICATION FOR FLIGHT PROGRAM. View parent award on USAspending | — | $328,505 | Sep 24, 2024 | — – — |
| Subcontractor | Department of Defense | - 200166750 Parent award context Parent award agency: Department of Defense · Department of the Air Force Parent award NAICS: 541715 Parent award performance state: CA Parent award description: NEXT GENERATION ADDITIVELY MANUFACTURED EXHAUST CONTROL DUCT ENABLING HYPERSONIC AFFORDABILITY View parent award on USAspending | — | $33,120 | Aug 12, 2024 | — – — |
| Subcontractor | National Aeronautics and Space Administration | RS25, 290A1, DSO 200165026 Parent award context Parent award agency: National Aeronautics and Space Administration · National Aeronautics and Space Administration Parent award NAICS: 541712 Parent award performance state: CA Parent award description: IGF::CT::IGF RS-25 PRODUCTION RESTART TO BE UNDERTAKEN BY THE CONTRACTOR IN SUPPORT OF PROVIDING SIX RS-25 ENGINES MODIFIED AS NECESSARY FOR THE TECHNICAL REQUIREMENTS UNDER THE SPACE LAUNCH SYSTEM, RECERTIFICATION OF PRODUCTION, IMPROVEMENTS IN MANUFACTURING, AND CERTIFICATION FOR FLIGHT PROGRAM. View parent award on USAspending | — | $99,000 | Jun 13, 2024 | — – — |
| Subcontractor | Department of Defense | COMPLETION MFG READINESS REVIEW COMPLETI QUARTERLY PROGRAM REVIEW #1 QUARTERLY PR QUARTERLY PROGRAM REVIEW #2 QUARTERLY PR QUARTERLY PROGRAM REVIEW #3 QUARTERLY PR QUARTERLY PROGRAM REVIEW #4 QUARTERLY PR 4106084352 Parent award context Parent award agency: Department of Defense · Department of the Air Force Parent award NAICS: 541715 Parent award performance state: CA Parent award description: MATERIALS ARCHITECTURES CHARACTERIZATION FOR HYPERSONICS (MACH) View parent award on USAspending | — | $731,264 | Feb 19, 2024 | — – — |
| Subcontractor | National Aeronautics and Space Administration | RS-25, 295A1, THERMAL COATING, DSO 200160398 Parent award context Parent award agency: National Aeronautics and Space Administration · National Aeronautics and Space Administration Parent award NAICS: 541712 Parent award performance state: CA Parent award description: IGF::CT::IGF RS-25 PRODUCTION RESTART TO BE UNDERTAKEN BY THE CONTRACTOR IN SUPPORT OF PROVIDING SIX RS-25 ENGINES MODIFIED AS NECESSARY FOR THE TECHNICAL REQUIREMENTS UNDER THE SPACE LAUNCH SYSTEM, RECERTIFICATION OF PRODUCTION, IMPROVEMENTS IN MANUFACTURING, AND CERTIFICATION FOR FLIGHT PROGRAM. View parent award on USAspending | — | $73,440 | Feb 5, 2024 | — – — |
| Subcontractor | Department of Defense | 336415 GUIDED MISSILE AND SPACE VEHICLE PROPULSION UNIT AND PROPULSION UNIT PARTS MANUFACTURING 1012398679 Parent award context Parent award agency: Department of Defense · Missile Defense Agency Parent award NAICS: 541715 Parent award performance state: AZ Parent award description: DESIGN, DEVELOPMENT, AND DEVELOPMENTAL TESTING OF THE NEXT GENERATION INTERCEPTOR (NGI) ALL-UP-ROUND (AUR) View parent award on USAspending | — | $36,920 | Oct 19, 2023 | — – — |
| Subcontractor | Department of Defense | 336415 GUIDED MISSILE AND SPACE VEHICLE PROPULSION UNIT AND PROPULSION UNIT PARTS MANUFACTURING 1022300225 Parent award context Parent award agency: Department of Defense · Missile Defense Agency Parent award NAICS: 541715 Parent award performance state: AZ Parent award description: DESIGN, DEVELOPMENT, AND DEVELOPMENTAL TESTING OF THE NEXT GENERATION INTERCEPTOR (NGI) ALL-UP-ROUND (AUR) View parent award on USAspending | — | $205,850 | Aug 1, 2023 | — – — |
| Subcontractor | Department of Defense | ## C103/NB##MACH COATING V1-21-200 ON MI 4105765079 Parent award context Parent award agency: Department of Defense · Department of the Air Force Parent award NAICS: 541715 Parent award performance state: CA Parent award description: MATERIALS ARCHITECTURES CHARACTERIZATION FOR HYPERSONICS (MACH) View parent award on USAspending | — | $93,440 | May 18, 2023 | — – — |
| Subcontractor | Department of Defense | SEE LINE ITEM NOTE. 4105741648 Parent award context Parent award agency: Department of Defense · Department of the Navy Parent award NAICS: 541330 Parent award performance state: FL Parent award description: TRIDENT II (D5) LIFE EXTENSION 2 (D5LE2) SSP ALTERATION (SPALT) ADVANCED DEVELOPMENT PROGRAM View parent award on USAspending | — | $4,065,364 | Mar 13, 2023 | — – — |
| Subcontractor | Department of Defense | ADDITIVE COATINGS APPLICATION OF TA BY S 4105788707 Parent award context Parent award agency: Department of Defense · Missile Defense Agency Parent award NAICS: 541715 Parent award performance state: AL Parent award description: DESIGN, DEVELOPMENT, AND DEVELOPMENTAL TESTING OF THE NEXT GENERATION INTERCEPTOR (NGI) ALL-UP-ROUND (AUR) View parent award on USAspending | — | $36,475 | Mar 6, 2023 | — – — |
| Subcontractor | Department of Defense | NAICS 33812 METAL COATING, ENGRAVING (EXCEPT JEWELRY AND SILVERWARE), AND ALLIED SERVICES TO MANUFACTURERS 1012395517 Parent award context Parent award agency: Department of Defense · Missile Defense Agency Parent award NAICS: 541715 Parent award performance state: AZ Parent award description: DESIGN, DEVELOPMENT, AND DEVELOPMENTAL TESTING OF THE NEXT GENERATION INTERCEPTOR (NGI) ALL-UP-ROUND (AUR) View parent award on USAspending | — | $204,000 | Feb 27, 2023 | — – — |
| Subcontractor | Department of Defense | NAICS 33812 METAL COATING, ENGRAVING (EXCEPT JEWELRY AND SILVERWARE), AND ALLIED SERVICES TO MANUFACTURERS 1012392538 Parent award context Parent award agency: Department of Defense · Missile Defense Agency Parent award NAICS: 541715 Parent award performance state: AZ Parent award description: DESIGN, DEVELOPMENT, AND DEVELOPMENTAL TESTING OF THE NEXT GENERATION INTERCEPTOR (NGI) ALL-UP-ROUND (AUR) View parent award on USAspending | — | $95,375 | Jan 27, 2023 | — – — |
| Subcontractor | Department of Defense | COATED FOREBODY 4105284709 Parent award context Parent award agency: Department of Defense · Department of the Army Parent award NAICS: 336414 Parent award performance state: TX Parent award description: PRECISION STRIKE MISSILE (PRSM) ENGINEERING AND MANUFACTURING DEVELOPMENT (EMD) View parent award on USAspending | — | $19,700 | Nov 21, 2022 | — – — |
| Subcontractor | Department of Energy | SERVICES 4300177074 Parent award context Parent award agency: Department of Energy · Department of Energy Parent award NAICS: 561210 Parent award performance state: TN Parent award description: IGF::CL,CT::IGF MANAGEMENT AND OPERATING CONTRACT FOR Y-12 NATIONAL SECURITY COMPLEX, PANTEX PLANT, WITH AN OPTION FOR SAVANNAH RIVER TRITIUM OPERATIONS View parent award on USAspending | — | $40,000 | Sep 21, 2022 | — – — |
| Subcontractor | Department of Defense | COAT 13733797-1 STARBOARD FIN COAT 13733797-2 PORT FIN COAT 13774927 FOREBODY ASSEMBLY STRIP/RECOAT 13733797-1 STARBOARD FIN STRIP/RECOAT 13733797 -2 PORT FIN STRIP/RECOAT 13774927 FOREBODY ASSEMBLY THERMAL CHARACTERIZATION STUDY 4105284709 Parent award context Parent award agency: Department of Defense · Department of the Army Parent award NAICS: 336414 Parent award performance state: TX Parent award description: PRECISION STRIKE MISSILE (PRSM) ENGINEERING AND MANUFACTURING DEVELOPMENT (EMD) View parent award on USAspending | — | $230,950 | May 25, 2022 | — – — |
| Subcontractor | Department of Defense | SERVICE PLASMA PROCESSES 4104498069 Parent award context Parent award agency: Department of Defense · Department of the Air Force Parent award NAICS: 541715 Parent award performance state: CA Parent award description: MATERIALS ARCHITECTURES CHARACTERIZATION FOR HYPERSONICS (MACH) View parent award on USAspending | — | $5,500 | May 4, 2022 | — – — |
| Subcontractor | Department of Defense | TECHNOLOGY 2244796 Parent award context Parent award agency: Department of Defense · Missile Defense Agency Parent award NAICS: 541715 Parent award performance state: MO Parent award description: RESEARCH AND DEVELOPMENT View parent award on USAspending | — | $31,110 | Mar 23, 2022 | — – — |
| Subcontractor | Department of Defense | VACUUM PLASMA SPRAY COATING OF SPECIMENS 220432-GS Parent award context Parent award agency: Department of Defense · Defense Advanced Research Projects Agency Parent award NAICS: 541715 Parent award performance state: CA Parent award description: HIGH ENTHALPY APERTURE TECHNOLOGY (HEAT) View parent award on USAspending | — | $111,550 | Feb 21, 2022 | — – — |
| Subcontractor | Department of Defense | A07832405-001 200130160 Parent award context Parent award agency: Department of Defense · Missile Defense Agency Parent award NAICS: 541715 Parent award performance state: AL Parent award description: RESEARCH AND DEVELOPMENT View parent award on USAspending | — | $78,750 | Dec 22, 2021 | — – — |
| Subcontractor | Department of Defense | SERVICE PLASMA PROCESSES 4104498069 Parent award context Parent award agency: Department of Defense · Department of the Air Force Parent award NAICS: 541715 Parent award performance state: CA Parent award description: MATERIALS ARCHITECTURES CHARACTERIZATION FOR HYPERSONICS (MACH) View parent award on USAspending | — | $49,300 | Oct 14, 2021 | — – — |
Contract vehicles are shown only when present in the source record. Linked award numbers and vehicles open the authoritative record on USAspending.gov.
Agencies supported
- National Aeronautics and Space AdministrationGov-sourced
- Department of DefenseGov-sourced
Government-sourced data comes from SAM.gov, SBA and USAspending.gov and is attributed to its source. Items marked company-reported were provided by the company and are verified by FedSub only where labeled. FedSub is a private company and is not affiliated with SBA, GSA/SAM.gov, or any government agency.